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AYS Makina

Brakes and Clutches

Brake, clutch and tension control equipment for keeping material tension under control during winding and unwinding.

This product group is awaiting customer approval.

Product images

Brakes and clutches on a machine

Pneumatic Brake

Awaiting customer approval

Air-actuated pneumatic brake that generates braking torque by friction, used on unwind stands to control web tension.

Caliper Brake

Awaiting customer approval

Air-actuated industrial caliper brake for roll handling and winding machines, pressing friction pads onto the disc from both sides.

Magnetic Particle Brake

Awaiting customer approval

Shaft and hollow-bore magnetic particle brakes with current-controlled braking torque for tension control of unwinding material.

Clutch System

Awaiting customer approval

Clutch system from our brakes and clutches range.

Image pending

Tension Controller

Awaiting customer approval

Closed-loop PID tension controller that keeps material at the same tension at every roll diameter during unwinding and rewinding.

When a web material is unwound and rewound, its tension has to be kept under control. The products in this group address this need by adjusting the torque applied to the roll.

Products in this group

  • Brakes: pneumatic, caliper and magnetic particle brakes apply a braking torque to the roll on the unwind side, which creates web tension.
  • Clutch system: engages and disengages the power transmission between the drive and the shaft.
  • Tension controller: using feedback from a load cell or a dancer roller, it controls the brake or motor so that the material stays at the same tension at every roll diameter.

Pneumatic brake systems

AYS Makina pneumatic brake systems provide controlled braking and precise torque adjustment in winding and unwinding applications. Operated by air pressure, they support balanced, stable running and contribute to the efficiency of your production processes.

For edge alignment of the web, see our web guiding systems page.

Where are they used?

They are used on slitting, flexographic and rotogravure printing, laminating, profile wrapping, paper, textile and plastics machinery. See our printing page for application examples.

What to consider when choosing

Roll weight and diameter range, line speed, the required tension accuracy and the sensors, motors and drives already on the machine should all be considered together. Share your application through our contact page to request a quotation.

Get a quote for a solution that fits your size

Send us the product, quantity and size; we will find the right solution together.